The RASAMAT Automat deburrs both workpiece faces simultaneously. A conveyor feeds the workpiece. The RASAMAT Automat is a feed-through system with top output volumes of 1,800 pieces per hour. workpiece sizes can be switched within seconds, also automated - analogue the parameters entered on the control console or using the workpieces data copied from another machine, for example a saw. No additional set-up required.
Amortisation times of six months aren't uncommon with the RASAMAT Automat. Investment costs are manageable, engineering costs for integrating it into the existing production low, and the increase in production three times that of a semi-automated solution.
The RASAMAT Automat is usually linked with an upstream separation system. Additional machining modules can be connected after deburring, for example workpiece length measurement or online cleaning.
Technical Specifications| Input power | kW | 1.8 / 2.4 |
| Speed | rpm | 1000 + 1500 |
Workpiece data| Cross-sections | mm | 10x10 to max. 180 h x 500 w |
| Fixed lengths | mm | 60 to 3,000 |
| Materials |
| steel, stainless steel, aluminium, non-ferrous metals |
| Cycle time | seconds | 2 - 12 (per end face) |
Advantages over circular brushes
Circular brushes are the industry standard for deburring steel tubes and sections. However, they are entirely unsuited for processing aluminium extruded sections. If the workpiece has inner fins, a round brush will be unable to reach the outside areas, resulting in incomplete deburring. Even hollow sections cannot be deburred with round brushes. They damage delicate coatings, as the brush wires strikes the outside edges.
All contours are reached.
No surface marking.
Advantages over plate brushes
Conventional plate brushes rarely produce solid deburring and consistent results. This being due to the centrifugal force driving the brush wires outward and also bending during use. The wire tips no longer have contact with the workpiece, producing either little or incomplete deburring.
Consistent deburring throughout the entire life of the tool,
Longer life and as a result reduced tool costs
Advantages of different bristle types
The type of the brush fill material is selected based on the deburring job. The brush can easily be changed as required, meaning the tool is always adapted precisely to the current workpiece properties and the desired results.
Optimal deburring results
Longer life of the tool
Extremely short deburring time
Advantages of adjustable bristle length
The bristle length on the RASAMAT tool is variable.
Compensating wear of the wire filaments.
Consistent deburring quality throughout the entire life of the brush
Adjustable deburring effect